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ET MSME Day 2023: Why cobots are the future of automation


In today’s fast-paced industrial landscape, there is no doubt that automation is a key driver for efficiency, productivity and cost savings. Traditional automation solutions often involve large, standalone robots that are isolated from human workers. That has changed. Today, a new generation of robots – collaborative robots, or cobots, offer a different industrial automation solution in India.

With its ability to be positioned directly next to humans, for collaborative work opportunities, cobots are transforming manufacturing processes by enhancing productivity and efficiency. The importance of cobot’s growth in India is underscored by numerous industry research reports, it is projected to reach $603.8 million by 2026, growing at a CAGR of 47.2% from 2021 to 2026. This growth is driven by factors such as increasing labour costs, the need for precision and quality, and the growing adoption of automation in various industries. Cobot’s expansion in India is a step in collaborative automation solutions that will help revolutionize the manufacturing landscape.


Cobots for warehouse automation
Cobots offer several advantages when it comes to warehouse automation. They are compact and flexible, making them suitable for operations in confined spaces. Unlike their larger counterparts, cobots can easily be integrated into existing warehouse layouts without requiring significant modifications. Their lightweight design also enables easy reconfiguration and redeployment for various tasks, making them highly adaptable to changing operational needs.
Cobots are also designed with built-in safety features that allow them to operate close to humans. This cuts the need for costly safety barriers and reduces the risk of workplace accidents. Cobots use advanced sensors and vision systems to detect human presence, automatically slowing down or halting their movements to ensure safe collaboration.

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Cobots to reduce operational costs
One of the most compelling reasons for adopting cobots is their potential to reduce operational costs in industrial settings. Traditional automation solutions often require significant capital investment, extensive retooling and dedicated infrastructure. In contrast, cobots are cost-effective and easier to deploy. They have a smaller footprint, lower energy consumption and are more affordable compared to larger robotic systems. Moreover, the collaborative nature of cobots allows them to share the workspace with humans, dropping the need for separate production lines or work areas.

Cobots also contribute to cost savings through increased productivity. By automating repetitive and physically demanding tasks, they free up human workers to focus on higher-value activities that require creativity and critical thinking skills. This not only enhances productivity but also improves job satisfaction among employees.

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Register for Regional Summits and the Virtual Conclave of ETRIse World MSME Day 2023.Addressing human-robot collaborations
Cobots are specifically designed to foster human-robot collaboration in automated environments. Their user-friendly interfaces and intuitive programming enables workers to easily interact with and control the robots. This empowers employees to actively take part in the automation process, bridging the gap between human skills and robotic capabilities.Cobots can also aid workers in performing complex tasks by providing guidance, precision and strength amplification. For example, a cobot can lift heavy objects or perform repetitive assembly tasks, reducing the risk of musculoskeletal injuries associated with manual labor. By augmenting human capabilities, cobots enable workers to achieve higher levels of productivity and quality.

Implementing cobots into existing infrastructure
The Indian manufacturing sector is witnessing a rapid shift towards automation to improve production efficiency and compete with other companies globally. Cobots offer an ideal solution for integrating automation into existing infrastructure. With their small size and easy programmability, cobots can be seamlessly integrated into assembly lines, material handling processes and quality control procedures.

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Cobots can be programmed to work collaboratively with existing machinery, allowing for a gradual and phased implementation of automation. This mitigates the disruption often associated with large-scale automation projects and enables manufacturers to leverage their existing equipment while improving overall efficiency.

How cobots can help

When it comes to facility operations, Indian manufacturers generally face high labour costs, a diverse product range and a lack of skilled labour. Cobots can help address these challenges by offering cost-effective automation solutions that are flexible and easily adaptable to changing production requirements. The ability of cobots to collaborate with human workers addresses the need for skilled labour, as they can help and augment workers’ capabilities.
Cobots can also be reprogrammed and retrained for different tasks, allowing manufacturers to efficiently switch production between different product lines or oversee customized orders. This versatility enables Indian manufacturers to achieve higher levels of agility, reduce time-to-market and stay competitive in a rapidly evolving market.

Collaborate to automate
Collaborative robots represent an alternative for warehouse automation. Their advantages for cost-saving potential, role in human-robot collaboration and compatibility with existing infrastructure make them an ideal choice for Indian manufacturers. By embracing cobots, manufacturers can enhance productivity, reduce operational costs, improve worker safety and address the unique challenges they face in automating their facilities. As cobots continue to evolve, collaborative automation options will play a key role in shaping the future of automation across industries, revolutionizing the way humans and automation collaborate to achieve greater efficiency and success.

Tha author is General Manager at Bastian Solutions.

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